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Nitrogen compressor 8,000 Nm³/h up to 2.5 MPa

The nitrogen centrifugal compressor 4TYC50 is a dynamic radial machine in which nitrogen pressure is increased up to 2.5 MPa by means of multistage compression. With a capacity of 8,000 Nm³/h, the unit reduces operating costs thanks to lower energy consumption, easy maintenance, high reliability, and simple installation. Nitrogen compression is in demand in metallurgy, at chemical industry plants, and is essential for the operation of air separation units.

The overall efficiency reaches 88% due to repeated alternation of compression and cooling.

RusGazCryo LLC has been successfully supplying, installing, commissioning, and repairing Chinese compressor equipment for Russian industrial enterprises for more than a decade.

Advantages of nitrogen compressors

Air compressor K-1500, 1700 (analog) 87,000 nm³/hour single-shaft

The 4TYD135 model air compressor is a type of compressor equipment manufactured as an analog to the more common K-1500 and K-1700 models in Russia. It is identical to them in technical specifications but superior in energy efficiency.

Design Structure

Similar to the K-1500 air compressor, the presented model consists of the following elements:

The compressor consists of a housing with a drive shaft installed inside, onto which working impellers with blades are pressed. Systems responsible for control command transmission and regulation, lubrication supply and distribution, performance monitoring, voltage surge protection, and fault signaling are used to connect these components.

Optionally, each unit can be equipped with an automatic monitoring and analysis system. Digital control provides instant access to any equipment operating parameters with the ability to adjust them.

Operating Principle

The operating principle of the K-1500 air compressor is based on dynamic compression of the air flow entering the internal cavity. Compression occurs through continuous rotation of working impellers that impart centrifugal acceleration to the air. Moving sequentially between the unit stages, air is compressed to required pressure parameters and delivered through the outlet port.

Air rotating under the action of working impeller blades generates heat, which is absorbed by gas-water heat exchangers installed between compression stages. Compressor capacity can be regulated according to demand. For this purpose, an inlet guide vane (IGV) is installed on the inlet port, whose rotation increases or decreases the flow cross-section.

Applications

The K-1700 compressor and its analogs are used in various industrial production sectors. Their application is in demand where technological processes require regular supply of compressed air. Such enterprises include metallurgical plants and chemical production facilities.

At RusGazCryo company, you can order supplies of Parma K-1500 air compressor analogs from a manufacturer with thirty years of industry experience. Each equipment unit is supplied with necessary manufacturer documentation, including warranty. In addition to the products themselves, the range includes spare parts for the Parma K1500 compressor.

Air compressor K-3000 (analog) 180,000 nm³/hour single-shaft

The main purpose of model 4TYD150 is atmospheric air compression with subsequent supply to separation units. Installations analogous to the K-3000 compressor are widely used in chemical, metallurgical, and other industries where compressed gas is necessary for technological needs.

Features

The productivity of the K-3000 compressor analog is 180,000 nm³/hour. This is a powerful four-stage installation with steam turbine drive. The installation is also equipped with three intermediate and one final cooler. No gearbox is present.

Manufacturer RusGazKrio develops compressor equipment taking into account consumer needs and operating conditions. More than 70 years of experience in designing and manufacturing centrifugal air compressors allows us to create powerful and reliable equipment with high productivity and low failure rates.

Centrifugal Air Compressor Advantages

Model 4TYD150 is a high-quality, energy-efficient analog of the K-3000 air compressor manufactured by REP Holding, widely used in metallurgical and chemical industries. Compared to the original, it has numerous advantages:

  1. The inlet guide vane, responsible for directing gas flow movement, enables productivity regulation while minimizing losses.
  2. Heat exchangers have low resistance to air flow, guaranteeing high cooling efficiency.
  3. The air compression process in the K-3000 analog approaches isothermal due to staged, three-step compression and the presence of three interstage coolers.
  4. High installation productivity was achieved through joint work of advanced international teams.

Another advantage of equipment supplied by RusGazKrio is the possibility of equipping centrifugal air compressors with the MAPRO system, responsible for analysis, monitoring, and prediction of such rotary installations.

MAPRO Advantages

The system was created by RusGazKrio company for digitizing rotary equipment installed in large workshops of industrial productions. Its main advantages are:

Various equipment for modernization and equipping compressor workshops, including K-3000-63 and oxygen booster compressors, can be purchased from RusGazKrio using a special form on the website.

Project example: Air compressor installation with 16 MW steam turbine for PJSC NLMK

Modernization of oxygen-compressor workshops

Oxygen compressor 3CKK-100/3.5M (equivalent) 6,000 nm³/hour up to 1 MPa

The main application of centrifugal compressors, including the 3TYS72 model, is oxygen compression. The equipment is designed for operation at a working pressure of no more than 1 MPa and has a capacity of 6000 nm3/hour. The equipment is in demand at metallurgical plants, in the synthesis of chemical compounds, and in other processes where compressed oxygen is required.

What makes our equipment special

RusGazCryo offers a wide range of compressor equipment. It is designed specifically for oxygen compression using Hitachi technologies. We work with a reliable supplier that has been designing and manufacturing compressor units for oxygen processing for over 70 years.

To ensure that the equipment is completely safe to operate, the following technical solutions have been implemented:

  1. The inside of the device housing is coated with copper spray.
  2. The device includes anti-pump protection as an addition to the security system.
  3. Gas seals are used in differential multi-channel systems, minimizing the risk of gas leakage and environmental contamination.
  4. During compression, the gas temperature is constantly monitored.
  5. Labyrinth seals are used in a multi-port type, which guarantees safety and eliminates gas leakage.

Additional features

Centrifugal compressors for oxygen are also manufactured by Kazancompressormash. However, when comparing this manufacturer’s model 3CKK-100/3.5M with the 3TYS72 model, the equipment offered by RusGazCryo is more energy efficient. In addition, it is compatible with the MAPRO system. This is a comprehensive solution that allows you to monitor and analyze data and use it to make predictions about the operation of rotary equipment.

What does the MAPRO system offer?

MAPRO was created by RusGazCryo to enable large production facilities to digitize data from rotary equipment.

Oxygen compressor 4GTS1-200/3.5M UHL4 (equivalent) 12,000 nm³/hour up to 1 MPa

The 3TYS85 model is an oxygen centrifugal compressor. It is used to compress oxygen and operates at a pressure not exceeding 1 MPa. Under these conditions, the equipment demonstrates a capacity of 12,000 nm3/hour. Units of this type are in demand in many industries, including metal and chemical production. They are used in all enterprises where the technology involves the use of compressed oxygen.

Why our equipment is superior

RusGazCryo supplies compressor equipment designed specifically for producing compressed oxygen. We offer equipment from a manufacturer with over 70 years of experience in designing and producing oxygen compressors.

The equipment has a long service life and is completely safe to operate. This is achieved through a set of measures:

  1. There is copper plating on the inside of the device housing.
  2. Differential multi-channel gas seals are installed to prevent gas leaks.
  3. The technology uses multi-port labyrinth seals, which guarantee its safety and minimize O2 leakage.
  4. Continuous temperature control is maintained throughout all stages of gas compression.
  5. The device has special protection against pumping.

When comparing the 3TYS85 model with its counterpart, the 4GTS1-200/3.5M UHL device manufactured by the Kazanprommash plant, the 3TYS85 has higher energy efficiency. This makes it popular in metallurgy and chemical industry enterprises.

More opportunities

The equipment offered by RusGazCryo can be supplemented with the MAPRO system. It collects and analyzes data in digital form and forecasts the operation of rotary equipment.

With the help of the MAPRO system, you can:

RusGazCryo has released a product called MAPRO, which allows large industrial plants to digitize their rotary units for more efficient operation.

Oxygen compressor 4GTS1-250/5M UHL4 (equivalent) 17,000 nm³/hour up to 1 MPa

The purpose of compressors is to compress gas to a small volume while increasing pressure and temperature. The key elements of dynamic machines are the guide vanes of the impeller, the diffuser, and the chamber.

The efficiency of the unit depends largely on the impeller, which converts kinetic energy into pressure change. The rotating discs are driven by gas, electric, or steam turbine engines.

Oxygen compression units are in demand in metallurgy, oil and gas mining, and are installed in air separation plants.

Among the advantages of dynamic units, the ability to produce large volumes of oil-free compressible media is crucial.

Our offer

RusGazCryo LLC supplies 3TYS96 centrifugal compressors for oxygen compression manufactured by Hangzhou Oxygen Plant Group, a Chinese company and global leader in this field. The compressor is analogous to the Russian model 4GTS1 250/5M UHL4 and surpasses it in energy efficiency. The unit’s capacity is 17,000 m³/h under normal conditions at a maximum pressure of up to 1 MPa.

The safety of operating the 3TYS96 is not overlooked, as oxygen is a source of increased danger and can easily lead to fires and explosions. The following measures are in place to ensure safety:

All compressor equipment undergoes pre-startup testing at the place of operation. We offer installation supervision and maintenance services. Our company equips the workshops of large enterprises with compressor equipment using the MAPRO digital system. As a result of its application, not only will the specified parameters be monitored, but “fast” data will also be analyzed at the required management level.

KTK-7/14 oxygen compressor (equivalent) 6,000 nm³/hour up to 4 MPa

RusGazCryo offers compressor equipment, including oxygen centrifugal compressors. The 3TYS72+2TYS58 model has a capacity of 6000 nm3/hour and operates at pressures up to 4 MPa. Its scope of application is oxygen compression. The device is in demand in metallurgy, chemical production, and other areas where oxygen operations are required.

Features of the device

RusGazCryo LLC supplies compressor units designed to work with oxygen using Hitachi technologies. The manufacturer has been developing and producing centrifugal oxygen compressors for more than 70 years.

The safety of the installation is achieved through the following measures:

  1. The inside walls of the equipment are copper-plated.
  2. The installation provides for safe operation monitoring and has protection against pumping.
  3. The compression system is controlled by temperature.
  4. A multi-port labyrinth seal minimizes the risk of gas leakage.
  5. The gas seals in the compressor are multi-channel differential seals, which further prevent oxygen leakage and protect against environmental contamination.

The 3TYS72+2TYS58 model can be used instead of the KTK-7/14 centrifugal compressor from Kazankompressormash for metallurgy and chemical industries, as it is its equivalent.

MAPRO capabilities

All equipment offered by RusGazKrio can be combined with the MAPRO system, a digital monitoring system for controlling and forecasting the operation of rotary equipment.

MAPRO has the following functionality:

The MAPRO system was created by RusGazCryo LLC to digitize rotary machines at large manufacturing enterprises.

Oxygen Compressor KTK-12.5/35 (Analog) 13,000 Nm³/Hour up to 4 MPa

Centrifugal units are distinguished by durability, economy, and the ability to regulate flow. Performance is very strongly influenced by changes in working pressure.

Application

The KTK 12.5/35 compressor is used for compressing gaseous oxygen. The KTK productivity is 12 thousand cubic meters under normal conditions. Mainly, units of this type are used in chemical and metallurgical enterprises, and in other industries. Increasing gas pressure using a centrifugal compressor is used in air separation units.

Operation requires careful attention to the unit’s work and maintenance, as oxygen is highly flammable and can cause fire and explosion.

Characteristics

The 3TYS85+2TYS68 model, supplied by our company, surpasses the KTK-12.5/35 modification (produced by “Kazankompressormash”) in energy efficiency. The development is based on the manufacturing technology of Hitachi’s proprietary oxygen turbocompressor. Main parameters:

Safety Guarantee

Operation of oxygen compression equipment requires the acquisition of compressors that fully meet safety requirements.

The 3TYS85+2TYS68 model is distinguished by the following design features that ensure safe operation:

About the Company

RusGazKrio LLC not only sells compressor units from Hangzhou Oxygen Plant Group (China) but also conducts installation, commissioning, repair work, and service maintenance. We carry out modernization of oxygen-compressor shops with digitalization of supporting productions. We supply and develop comprehensive projects with automation systems and software. The equipment undergoes mandatory pre-launch inspection, complies with Russian and international regulatory documentation regulations, and is certified.

Copper-plated inner surface of the oxygen compressor housing
Copper-plated inner surface of the oxygen compressor housing

Modernization of oxygen shops and productions

Oxygen compressor 543GTS1-400/40 (equivalent) 17,000 nm³/hour up to 4 MPa

The oxygen compression process involves the use of centrifugal compressors. Among devices of this type, the 3TYS96+2TYS70 model is used for the needs of the chemical industry and metallurgy. At a pressure of 4 MPa, the capacity of the device is 17,000 nm3/hour. This compressor can be used in all areas where compressed oxygen is required in the technological cycle.

Advantages of the 543GTS1-400/40 oxygen compressor

RusGazCryo offers compressor equipment specially designed for compressing gaseous substances using Hitachi technology. The supplier of this equipment is a company with over 70 years of experience in designing and manufacturing centrifugal compressors for oxygen processing.

The proposed equipment is characterized by safe operation. This is achieved through the following techniques:

  1. Multi-channel differential seals are used for the gas system, which prevents gas leaks and contamination of the environment.
  2. Labyrinth seals with multi-ports ensure safety and complement the oxygen leak protection system.
  3. The compressor monitors the gas temperature at all stages of compression.
  4. The device is protected against pumping and has a safety control system.
  5. The device housing has a copper coating on the inner surface.

The 3TYS96+2TYS70 unit can be used as a replacement for the 543GTS1-400/40 model manufactured by Kazancompressormash for use in chemical production and metallurgical complexes. Compared to the 543GTS1-400/40, the 3TYS96+2TYS70 model consumes less energy, which is a significant advantage.

Increasing equipment efficiency

Compressor equipment from the RusGazCryo catalog can be combined with MAPRO for more efficient operation. This system collects information, analyzes it, and predicts how rotary-type equipment will perform. Its capabilities include:

The MAPRO system was developed by RusGazCryo to digitize rotary-type units and ensure the smooth operation of large industrial enterprises.

The course of some chemical processes requires gas compression to specified parameters. For compressed air supply, a chemical compressor with specific characteristics is installed. The unit is selected depending on the purpose, taking into account operating pressure, productivity, power, and degree of environmental aggressiveness. Specialized compressor equipment is necessary for conducting chemical reactions on an industrial scale, for transporting gases through technological lines, and for pneumatic system operation. Special requirements are imposed on the purity of output gases and the absence of contaminants, particularly oil-based ones. About the Company The catalog of RusGazKrio LLC, official representative in the Russian market of Chinese manufacturer Hangzhou Oxygen Plant Group, presents various models of centrifugal compressors for compressing air, oxygen, and nitrogen, characterized by: productivity from 6,000 to 260,000 nm³/h; stable compressed gas quality from 0.5 to 5.0 MPa at output; high level of operational safety; resistance to aggressive environments; compact dimensions; low noise level; automatic control system; reliability during extended operation periods. Our company provides services for designing, manufacturing, and installing compressor equipment with the possibility of replacement when resources are exhausted. We implement the MAPRO digital system for analyzing and predicting its operation. We guarantee technical support and service support for projects of any complexity in Russia and CIS countries.