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Oxygen compressor 3CKK-100/3.5M (equivalent) 6,000 nm³/hour up to 1 MPa

The main application of centrifugal compressors, including the 3TYS72 model, is oxygen compression. The equipment is designed for operation at a working pressure of no more than 1 MPa and has a capacity of 6000 nm3/hour. The equipment is in demand at metallurgical plants, in the synthesis of chemical compounds, and in other processes where compressed oxygen is required.

What makes our equipment special

RusGazCryo offers a wide range of compressor equipment. It is designed specifically for oxygen compression using Hitachi technologies. We work with a reliable supplier that has been designing and manufacturing compressor units for oxygen processing for over 70 years.

To ensure that the equipment is completely safe to operate, the following technical solutions have been implemented:

  1. The inside of the device housing is coated with copper spray.
  2. The device includes anti-pump protection as an addition to the security system.
  3. Gas seals are used in differential multi-channel systems, minimizing the risk of gas leakage and environmental contamination.
  4. During compression, the gas temperature is constantly monitored.
  5. Labyrinth seals are used in a multi-port type, which guarantees safety and eliminates gas leakage.

Additional features

Centrifugal compressors for oxygen are also manufactured by Kazancompressormash. However, when comparing this manufacturer’s model 3CKK-100/3.5M with the 3TYS72 model, the equipment offered by RusGazCryo is more energy efficient. In addition, it is compatible with the MAPRO system. This is a comprehensive solution that allows you to monitor and analyze data and use it to make predictions about the operation of rotary equipment.

What does the MAPRO system offer?

MAPRO was created by RusGazCryo to enable large production facilities to digitize data from rotary equipment.

Oxygen compressor 4GTS1-200/3.5M UHL4 (equivalent) 12,000 nm³/hour up to 1 MPa

The 3TYS85 model is an oxygen centrifugal compressor. It is used to compress oxygen and operates at a pressure not exceeding 1 MPa. Under these conditions, the equipment demonstrates a capacity of 12,000 nm3/hour. Units of this type are in demand in many industries, including metal and chemical production. They are used in all enterprises where the technology involves the use of compressed oxygen.

Why our equipment is superior

RusGazCryo supplies compressor equipment designed specifically for producing compressed oxygen. We offer equipment from a manufacturer with over 70 years of experience in designing and producing oxygen compressors.

The equipment has a long service life and is completely safe to operate. This is achieved through a set of measures:

  1. There is copper plating on the inside of the device housing.
  2. Differential multi-channel gas seals are installed to prevent gas leaks.
  3. The technology uses multi-port labyrinth seals, which guarantee its safety and minimize O2 leakage.
  4. Continuous temperature control is maintained throughout all stages of gas compression.
  5. The device has special protection against pumping.

When comparing the 3TYS85 model with its counterpart, the 4GTS1-200/3.5M UHL device manufactured by the Kazanprommash plant, the 3TYS85 has higher energy efficiency. This makes it popular in metallurgy and chemical industry enterprises.

More opportunities

The equipment offered by RusGazCryo can be supplemented with the MAPRO system. It collects and analyzes data in digital form and forecasts the operation of rotary equipment.

With the help of the MAPRO system, you can:

RusGazCryo has released a product called MAPRO, which allows large industrial plants to digitize their rotary units for more efficient operation.

Oxygen compressor 4GTS1-250/5M UHL4 (equivalent) 17,000 nm³/hour up to 1 MPa

The purpose of compressors is to compress gas to a small volume while increasing pressure and temperature. The key elements of dynamic machines are the guide vanes of the impeller, the diffuser, and the chamber.

The efficiency of the unit depends largely on the impeller, which converts kinetic energy into pressure change. The rotating discs are driven by gas, electric, or steam turbine engines.

Oxygen compression units are in demand in metallurgy, oil and gas mining, and are installed in air separation plants.

Among the advantages of dynamic units, the ability to produce large volumes of oil-free compressible media is crucial.

Our offer

RusGazCryo LLC supplies 3TYS96 centrifugal compressors for oxygen compression manufactured by Hangzhou Oxygen Plant Group, a Chinese company and global leader in this field. The compressor is analogous to the Russian model 4GTS1 250/5M UHL4 and surpasses it in energy efficiency. The unit’s capacity is 17,000 m³/h under normal conditions at a maximum pressure of up to 1 MPa.

The safety of operating the 3TYS96 is not overlooked, as oxygen is a source of increased danger and can easily lead to fires and explosions. The following measures are in place to ensure safety:

All compressor equipment undergoes pre-startup testing at the place of operation. We offer installation supervision and maintenance services. Our company equips the workshops of large enterprises with compressor equipment using the MAPRO digital system. As a result of its application, not only will the specified parameters be monitored, but “fast” data will also be analyzed at the required management level.

KTK-7/14 oxygen compressor (equivalent) 6,000 nm³/hour up to 4 MPa

RusGazCryo offers compressor equipment, including oxygen centrifugal compressors. The 3TYS72+2TYS58 model has a capacity of 6000 nm3/hour and operates at pressures up to 4 MPa. Its scope of application is oxygen compression. The device is in demand in metallurgy, chemical production, and other areas where oxygen operations are required.

Features of the device

RusGazCryo LLC supplies compressor units designed to work with oxygen using Hitachi technologies. The manufacturer has been developing and producing centrifugal oxygen compressors for more than 70 years.

The safety of the installation is achieved through the following measures:

  1. The inside walls of the equipment are copper-plated.
  2. The installation provides for safe operation monitoring and has protection against pumping.
  3. The compression system is controlled by temperature.
  4. A multi-port labyrinth seal minimizes the risk of gas leakage.
  5. The gas seals in the compressor are multi-channel differential seals, which further prevent oxygen leakage and protect against environmental contamination.

The 3TYS72+2TYS58 model can be used instead of the KTK-7/14 centrifugal compressor from Kazankompressormash for metallurgy and chemical industries, as it is its equivalent.

MAPRO capabilities

All equipment offered by RusGazKrio can be combined with the MAPRO system, a digital monitoring system for controlling and forecasting the operation of rotary equipment.

MAPRO has the following functionality:

The MAPRO system was created by RusGazCryo LLC to digitize rotary machines at large manufacturing enterprises.

Oxygen Compressor KTK-12.5/35 (Analog) 13,000 Nm³/Hour up to 4 MPa

Centrifugal units are distinguished by durability, economy, and the ability to regulate flow. Performance is very strongly influenced by changes in working pressure.

Application

The KTK 12.5/35 compressor is used for compressing gaseous oxygen. The KTK productivity is 12 thousand cubic meters under normal conditions. Mainly, units of this type are used in chemical and metallurgical enterprises, and in other industries. Increasing gas pressure using a centrifugal compressor is used in air separation units.

Operation requires careful attention to the unit’s work and maintenance, as oxygen is highly flammable and can cause fire and explosion.

Characteristics

The 3TYS85+2TYS68 model, supplied by our company, surpasses the KTK-12.5/35 modification (produced by “Kazankompressormash”) in energy efficiency. The development is based on the manufacturing technology of Hitachi’s proprietary oxygen turbocompressor. Main parameters:

Safety Guarantee

Operation of oxygen compression equipment requires the acquisition of compressors that fully meet safety requirements.

The 3TYS85+2TYS68 model is distinguished by the following design features that ensure safe operation:

About the Company

RusGazKrio LLC not only sells compressor units from Hangzhou Oxygen Plant Group (China) but also conducts installation, commissioning, repair work, and service maintenance. We carry out modernization of oxygen-compressor shops with digitalization of supporting productions. We supply and develop comprehensive projects with automation systems and software. The equipment undergoes mandatory pre-launch inspection, complies with Russian and international regulatory documentation regulations, and is certified.

Copper-plated inner surface of the oxygen compressor housing
Copper-plated inner surface of the oxygen compressor housing

Modernization of oxygen shops and productions

Oxygen compressor 543GTS1-400/40 (equivalent) 17,000 nm³/hour up to 4 MPa

The oxygen compression process involves the use of centrifugal compressors. Among devices of this type, the 3TYS96+2TYS70 model is used for the needs of the chemical industry and metallurgy. At a pressure of 4 MPa, the capacity of the device is 17,000 nm3/hour. This compressor can be used in all areas where compressed oxygen is required in the technological cycle.

Advantages of the 543GTS1-400/40 oxygen compressor

RusGazCryo offers compressor equipment specially designed for compressing gaseous substances using Hitachi technology. The supplier of this equipment is a company with over 70 years of experience in designing and manufacturing centrifugal compressors for oxygen processing.

The proposed equipment is characterized by safe operation. This is achieved through the following techniques:

  1. Multi-channel differential seals are used for the gas system, which prevents gas leaks and contamination of the environment.
  2. Labyrinth seals with multi-ports ensure safety and complement the oxygen leak protection system.
  3. The compressor monitors the gas temperature at all stages of compression.
  4. The device is protected against pumping and has a safety control system.
  5. The device housing has a copper coating on the inner surface.

The 3TYS96+2TYS70 unit can be used as a replacement for the 543GTS1-400/40 model manufactured by Kazancompressormash for use in chemical production and metallurgical complexes. Compared to the 543GTS1-400/40, the 3TYS96+2TYS70 model consumes less energy, which is a significant advantage.

Increasing equipment efficiency

Compressor equipment from the RusGazCryo catalog can be combined with MAPRO for more efficient operation. This system collects information, analyzes it, and predicts how rotary-type equipment will perform. Its capabilities include:

The MAPRO system was developed by RusGazCryo to digitize rotary-type units and ensure the smooth operation of large industrial enterprises.

Application In the oil, chemical industry, and other sectors, there are technological processes where clean compressed gas without traces of oil is required. The need to purchase an industrial oxygen compressor arises mainly in shipbuilding, mining, metallurgy, for compressing oxygen in air separation units, for water purification, manufacturing glass products, and batteries. Oxygen and air compressors are required for the operation of oxygen stations, functioning of chemical and food industries, equipping medical facilities, and emergency centers. Types of Supplied Oxygen Compressors A booster compressor for oxygen is necessary at the second stage of gas compression after the initial preliminary stage. The unit increases the output pressure to a specified level when its input value is above atmospheric. The membrane variant is oil-free, designed for highly purified combustible gases. Oil-free piston machines are suitable, but they are more expensive. Boosters are in demand for moving gas from a common container to a dispensing one for delivery to the consumer, for filling cylinders. The following features ensure operational safety: - silicone or glycerin lubricants are used to prevent friction and the possibility of spontaneous combustion; - during design, increased attention is paid to reliable sealing of the system;- to avoid overheating, a working cooler is installed at each compression stage;- automatic shutdown is triggered when exceeding limit parameters or low output pressure;- filters provide additional purification from impurities. A 150 bar oxygen booster compressor will be required, for example, to fill a standard forty-liter cylinder. Multi-stage devices are more economical than single-stage ones in terms of fuel consumption. A centrifugal oxygen compressor is a dynamic type with a high-performance radial design. The energy machine is designed to increase pressure by dynamically affecting a continuous flow of compressible gas from the center to the periphery. In a turbocompressor, the working process is carried out by rotating the wheel blades. The design combines accessible operation, reliable oil-free gas supply with high productivity. For safety, the unit is equipped with multifunctional seals, strict temperature control along the gas path, surge protection, and internal copper plating of the housing. How to Choose an Oxygen Compressor To specify the technical characteristics of the purchased device, it is necessary to understand the scope of application and consider: the ratio of consumed and required volume, in case of shortage, the equipment will overheat, excess threatens to waste electricity; matching the diameters of the compressor's inlet and outlet pipes to the connected devices; engine power; provision of a safety system; automation of work process control using digital technologies for setting and monitoring the operating mode. Our Offers RusGazKrio LLC supplies industrial high-pressure oxygen compressors. The cost of an oxygen compressor depends on its type and parameters. Direct contacts with the manufacturer affect the price level. For example, the presented models of centrifugal units show productivity up to one hundred thousand cubic meters per hour (under normal conditions), pressure up to 4 MPa. The equipment is manufactured at Hangzhou Oxygen Plant Group enterprises. Our company officially represents the Chinese manufacturer and has been cooperating productively with them for over fifteen years. The devices undergo mandatory pre-sale inspection and meet Russian and international safety and quality standards. The machines are characterized by energy efficiency, expanded field of characteristics, increased level of protection over a long period, and full automation of the work process. We provide comprehensive services for supervision, service maintenance, digital control, and data analysis. To purchase a booster or centrifugal oxygen compressor, it is sufficient to leave a request on our website with contact details for feedback.